3D Printed Orthodontic Appliances

Order a Custom MARPE Orthodontic Appliance

Send us your STL file, and we’ll produce a high-precision cobalt-chrome appliance tailored to your specifications

Custom Metal-Printed Expanders for Digital Orthodontics

If your practice needs accurately manufactured 3D-printed orthodontic expanders, we provide advanced metal printing solutions designed for modern orthodontic workflows.

As a dedicated digital orthodontic lab, we specialize in metal appliance production using premium German-made cobalt-chrome powder. This approach delivers durable, precise, and consistent expanders while avoiding many of the drawbacks associated with traditional fabrication.

We manufacture a range of expansion appliances, including 2-screw and 4-screw MARPE systems, with reliable accuracy, efficient turnaround, and repeatable results that support busy clinics.

A Digital Orthodontic Lab You Can Rely On

We do more than print appliances. Our team functions as a complete digital metal orthodontic manufacturing partner, helping orthodontists benefit from advanced CAD/CAM workflows and precision metal production.

Our process includes secure STL submission, case assessment, appliance design support, and strict quality control throughout every stage of manufacturing.

Working with us can help your practice:

  • lower lab-related production costs
  • increase case capacity each month
  • avoid equipment servicing and calibration issues
  • improve appliance accuracy and fit
  • grow without building in-house production infrastructure

By outsourcing metal-printed orthodontic expanders to a specialized lab, clinics can gain predictable quality without the burden of managing internal manufacturing.

What Sets Ergometa Apart

Experience

Fast Shipping

Tech Support 

Great Prices

Great Quality

Precision-Focused Orthodontic Metal Printing

Our service is built specifically for metal expansion appliances. Every case is produced with German-made cobalt-chrome powder and advanced additive manufacturing methods to ensure strength, stability, and precise fit.

Appliances We Manufacture

We focus on producing the following orthodontic expanders:

  • 2-Screw MARPE Expander
  • 4-Screw MARPE Expander
  • Tooth-Borne Expanders
  • Marco Rosa Appliance
  • Derichsweiler Expander

Each appliance is manufactured using digital design and metal 3D printing methods aligned with today’s orthodontic standards.

Digital Workflow and Secure STL Submission

We accept STL files directly from intraoral scanners or design software. Our streamlined production workflow includes:

  • file review and validation
  • CAD refinement and design optimization
  • metal 3D printing with cobalt-chrome powder
  • finishing and post-processing
  • final inspection and packaging

This process helps ensure dependable appliance quality and repeatable clinical accuracy.

Why Clinics Outsource to Our Orthodontic Lab

While some practices explore in-house production, printer maintenance, staff training, and equipment management can quickly become time-consuming and expensive.

Our outsourcing model offers:

  • no upfront equipment investment
  • no maintenance-related downtime
  • no need to manage material stock
  • no technician training requirements
  • predictable pricing per case

For many growing practices, outsourcing 3D-printed orthodontic appliances is a more efficient and cost-effective alternative to building internal production capabilities.

High-Performance Materials and Quality Standards

We use German-made cobalt-chrome powder, a material widely trusted in dental and orthopedic manufacturing for its:

  • high strength and durability
  • long-term clinical stability
  • excellent dimensional accuracy in additive manufacturing

As a professional digital orthodontic laboratory, we place strong emphasis on compliance, consistency, and patient safety so every appliance meets demanding performance expectations.

What Sets Ergometa Apart

Experience

Fast Shipping

Tech Support 

Great Prices

Great Quality

Precision Perfected

Build Trays for Asiga 3D Printers

Elevate your 3D printing experience with Asiga Build Trays, meticulously engineered to seamlessly integrate with Asiga 3D printers. 

News & Blog

Exploring the Future of 3D Printing with Cutting-Edge Technology

Built to Support Growing Practices

Whether your clinic handles a moderate number of cases or large monthly volumes, our production system is designed to grow with your needs.

We work with:

  • independent orthodontic practices
  • multi-location clinics
  • dental service organizations (DSOs)
  • labs needing overflow manufacturing support

Our scalable workflow helps expand your production capacity without adding operational strain.

Work With a Digital Orthodontic Lab That Grows With You

If you’re looking to simplify production, reduce overhead, and improve appliance consistency, our metal 3D-printed orthodontic appliance service offers a dependable and scalable solution.

Request a Custom Quote
Upload Your First Case
Schedule a Production Consultation

Let us take care of the manufacturing, so your team can stay focused on patient care and treatment outcomes.

Shopping Cart
Scroll to Top